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Custom
FRP Transit Cases –
Unlimited Size and Customization – FRP – Fiberglass Reinforced Thermoset
Composites allow total design flexibility for military and industrial
transit cases and reusable containers. FRP composite cases are the most
durable custom military transit cases and enclosures anywhere. Since 1960,
FRP composite cases have repeatedly proven their superiority…from cases
for toteable test sets…to EMI shielded workstations…to one-of-a-kind
containers for $100-million satellites. FRP custom cases allow endless
design and performance possibilities.
Extreme
Cases and Complex Designs
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FRP custom cases include the most complex designs and the largest transit
cases and enclosures ever manufactured by ECS. Extreme cases and
containers are manufactured using proprietary FRP compression molding
technology. High impact, light weight, FRP composite components are epoxy
bonded to heavy-duty aluminum extrusions. This fabrication method allows
ECS to create extremely large transportable enclosures for oversized
equipment.
Total Protection From The World’s Environments
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Water tight FRP composite cases provide protection from
moisture, salt spray, sand and dust throughout the world’s climate
extremes. Impervious to fuels, oils and solvents, they can also be
decontaminated if exposed to chemical warfare agents. ECS FRP containers
have protected extremely expensive military equipment, including
$100-million satellites, from the world’s most challenging climatic and
environmental conditions.
Strength to Match the Application
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Light in Weight – The unique FRP molding process at ECS provides the
lightest and most impact resistant, custom designed, hermetically sealed
containers known to man. Optional, premium priced, polyester/fiberglass
composites can be compression molded by ECS to achieve super-light transit
case weights. FRP composite exteriors can be compression molded with a
range of wall thicknesses and corner thicknesses capable of providing
extraordinary transportation durability, impact resistance and stacking
strength for large military and commercial equipment.
Extremely Durable FRP Thermoset Composite Parts
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Compression molded FRP parts have 60%-65% glass fiber reinforcement in a
thermoset polyester resin base. Composite parts are compression molded on
hydraulic presses with capacity up to 150-tons. High glass fiber content
in the FRP case shells provides exceptional impact resistance and rugged
durability at temperatures which exceed a range of -65º F to +185º F.
Unlimited Range of
Fabricated Case Sizes –
FRP materials allow total design flexibility for military and industrial
transit cases and reusable containers. FRP molded shapes and FRP flat
panels are routinely epoxy bonded together with heavy-duty aluminum
extrusions shapes to manufacture much larger containers than the FRP case
shells that can be molded in any of ECS’ hundreds of FRP compression
molding tools. With clever application of a wide range of aluminum
extrusion shapes, hardware and custom fabricated parts, ECS is able to
design and manufacture an FRP custom case or enclosure to satisfy the
unique requirements of virtually any application. |
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Unlimited Range of Hardware and Options
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ECS maintains over 30,000 different items in inventory and has an
impressive CAD/CAM machining capability for special parts. FRP cases can
be molded with recesses for tote handles, casters, lifting handles,
latches and other exterior hardware. Toteable FRP cases for electronic
test sets can include molded-in EMI shielding and flanged extrusions for
panel mounting equipment. FRP cases can be manufactured in virtually any
color under the sun.
Extreme Equipment Weight Range
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FRP custom palletized designs can incorporate the features common to a
hermetically sealed composite enclosure with the forklift handling
features of a sea-going freight container. FRP custom cases and enclosures
can be supplied with an unlimited number of shock
mounts to accommodate and protect
unusually heavy equipment.
Unlimited Range of Interior Structures
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Fabricated aluminum platforms are
frequently installed inside large FRP containers. Shock mounts, engineered
by ECS to match the weight
and
fragility of the equipment, allow each platform to "float" inside its
container. Shock mounted platforms
assure that large electronic systems, antennas,
satellites and other large military equipment will be protected from shock
and vibration during shipment.
Shock Mounts and
Foam Cushions for Equipment
Protection –
Shock and
vibration attenuation can be provided by elastomeric shock mounts, helical
isolator (cable) mounts and custom fabricated foam cushions. The high
impact absorption characteristics of FRP composite materials enhance shock
and vibration protection for enclosed equipment. Custom designed foam
cushions are manufactured by ECS using computer controlled equipment.
Shock mounts are configured for the weight and center of gravity of the
installed equipment, and they provide uniform performance in all three
axes. Optional shock mount configurations and spring rates can be provided
to support a broad range of equipment weights and equipment
centers-of-gravity.
Fast Container Opening and Resealing
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FRP custom cases and enclosures are available with numerous latch styles,
including externally mounted cam-action latches, recess mounted draw-pull
latches and lever-action latches. All FRP latching solutions and extruded
aluminum closure designs permit rapid opening of sealed cases and rapid
reinstallation and resealing of covers. None of the ECS latch or closure
designs require the use of tools for opening or closing FRP containers or
enclosures.
Hardware,
Colors and Options
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An unlimited selection of hardware is available. Numerous options and
accessories are available. FRP custom cases can be manufactured in most
colors, including MIL-STD-595 colors.
Military Grade
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FRP custom composite cases exceed the requirements of military
specifications for transportable cases. Performance verification testing
to MIL-STD 810 is routinely performed at ECS Composites. Originally
qualified by ECS in 1962 under the severe performance requirements of
MIL-C-4150, FRP cases continue to evolve with enhanced materials and
compression molding techniques to provide sophisticated container
solutions for 21st Century applications. |
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